Military Wire Organization Tips

Read these 19 Military Wire Organization Tips tips to make your life smarter, better, faster and wiser. Each tip is approved by our Editors and created by expert writers so great we call them Gurus. LifeTips is the place to go when you need to know about Wire Management tips and hundreds of other topics.

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How can I protect cables?

EZWIND Extension Cord Organizer

When you're setting up equipment out in the field, the last thing you want to be doing is wrestling with a stubborn, tangled extension cord. The EZWIND Cord Organizer is a very clever wire organizer for managing extension cords. Using the EZWIND you can easily unwind just the right amount of cord, and it lets you unwind from either end of the cord. EZWIND features an innovative center post that helps avoid aggravating twists and curls that seem to creep into many extension cords.

Are there cable ties designed for military application?

Camouflage Cable Wraps

In military operations, there are many heavy-duty wires and cables that must be secured for both the safety of the people and the electrical equipment. An industrial strength cable wrap is implemented for such a job. However, military wire management often has special needs. For one, everything must be made extremely durable. The cables and cable wraps used by the military must be able to withstand harsh outdoor elements, extreme heat and heavy loads. Also, there is often a need for wire management products to be camouflaged. Camouflage cable wraps are available in a variety of patterns, including woodland, tiger stripe and desert. Camouflage cable wraps can be purchased individually or in packs and can assist in disguising military forces from possible attackers.

Why are mil spec wires different from regular ones?

The Importance of Mil Spec Wiring

Wires and cables used in defense applications serve a greater purpose than just transferring electricity. Mil spec wires power the very computers, machines, aircraft and vehicles that serve the country in defense of potential attackers. In short, the mil spec wires cannot fail. Failing could lead to a major crisis in some situations. Special attention must be paid during the construction of mil spec wires and cables, insuring that all finished materials adhere to military standards. This extra care during the manufacturing process can make the cables and wire used by the military resistant to abrasion, fire, water and high speeds.

What are the benefits of APC uninterruptible power supplies?

The Benefits of APC Uninterruptible Power Supplies

In some cases, an uninterruptible power supply isn't necessary at all. Such cases include homes and common office buildings that deal in low-security information. In those cases, the people inside can afford to be without computers or lights until the power turns on again. However, in cases where mission-critical computers are being used, every second counts. Such cases often include military and government institutions. Backup generators can take up to four minutes to start running. In the meantime, there needs to be an uninterruptible power source. As you can imagine, high-security situations call for access to communication systems at all times. Also, the loss of information through a power outage could in fact be a threat to national security. APC builds large, military-grade, uninterruptible power supplies to prevent such problems from occurring.

How long can my equipment run on an uninterruptible power supply?

Life Span Of An Uninterruptible Power Supply

An uninterruptible power supply is a backup battery for machines and computers for times when waiting for a generator to warm up isn't an option. Military and government agencies often employ the use of uninterruptible power supply batteries because of the sensitive nature of their work. When a machine's power is severed, the backup battery can last anywhere from 15 minutes to several hours, depending on the size of the battery. For normal office use, 15 to 20 minutes is sufficient time to keep the equipment going. However, a more robust uninterruptible power supply must be used in military equipment. The largest battery available for such a task can last approximately eight hours, which is sometimes necessary in emergency situations.

What is a good way to organize my cables?

Velcro One Wrap fasteners

When you are dealing with home wiring jobs consider using VELCRO® One Wrap® brand self-gripping fasteners. Not only do they install, adjust, and come off with a minimum of trouble, if your environment has a lot of vibration, a velcro bond can actually be improved by vibration.

How can I protect my laptop during a rugged trip?

Mil Spec Laptop Cases

For military use, laptops should be kept in the most durable and resistant cases available. Mil spec laptop cases are designed for long distance shipping and adverse conditions. Some cases can safely carry up to ten laptops and shield them all from extreme temperatures, rough travel and corrosive chemicals. There are even mil spec cases available that can withstand the weight of a vehicle driving over it. For assurance that your laptop survives any kind of field use, a case that meets or exceeds military specifications is best.

What is a good way to organize my cables?

Protecting Cables in Hostile Environments

When you're out in the field under rough conditions you can't afford to confuse military cables or cords. Color coding cables can make it much easier to manage the operation and maintenance of equipment that is subject to being set up and taken down frequently. One solution to this problem is to use a well thought-out color code scheme using colored mil spec heat shrink tubing. Heat shrink tubing can also reinforce cables for use in extreme weather conditions, underground, or underwater. Our natural and colored heat shrink tubing conforms to all major commercial and military specifications, including MIL-I-23053.

I need a good broadband solution.

Free Space Optics Broadband

If you need a flexible, easy to use data connection without using a cable network or a traditional wireless network, Free Space Optics is your answer. Laser technology carries voice, data, or video as far as 4 km at the rate of up to 2.5 Gbps. The system is secure; no additional security software is needed. Moreover, Free space optics systems are unaffected by radio frequency interference or saturation. Your data remains safe and secure while in transit.

What is heat-shrinkable tubing for?

Military-Grade, Heat-Shrinkable Tubing

In the effort to help crucial wires and cables survive military operations, heat-shrinkable tubing can be used as a protective barrier. Heat-shrinkable tubing is used in the aerospace, military and commercial airline industries. Primarily used for its heat-resistant material, there is also a heat-shrinkable tubing that withstands harsh compounds and fuels: diesel-resistant heat-shrinkable tubing. With this tubing molded to the wires and cables, the electrical equipment becomes highly resistant to the harshest elements, withstanding extreme temperatures, acidic compounds, water and fuel.

How can I protect cables?

Braided sleeving

The military is always looking for economic ways to optimize their processes and procedures - organization is a great way to get started. In the past, cable ties were the usual way to organize military cables and lines connecting your gear, but you should consider braided sleeving as an alternative wire organizer. Braided sleeving is flexible, expandable, and tough and stays that way despite extreme temperature and it possesses high tensile strength. Braided sleeving also comes in different colors, which makes it easier to keep track of cables.

Can I refurbish an old uninterruptible power supply?

Refurbishing Uninterruptible Power Supply Batteries

Given the importance of a backup battery's function, it is not recommended that uninterruptible power supplies be refurbished. The mechanics of a backup battery are extremely sensitive and any errors in repair or construction can be devastating, particularly in the case of military or government equipment. Should a mil spec backup power supply need repair, a military electrical engineer should be the only person to do it.

What kind of cord covers meet military specifications?

Mil Spec Cord Covers

Military specification, or mil spec, wire loom offers a flexible and durable cover for cords and wires used in tactical field missions. The toughest military-grade loom is made of a material called polytetrafluoroethylene. Polytetrafluoroethylene is a combination of synthetic materials that are resistant to abrasion, extreme temperatures and almost any known chemical. Despite its durable exterior, the mil spec wire loom is lightweight and very flexible. Cords and wires are easily bundled and routed through the tubes, protecting them from harmful conditions.

How can I protect cables?

High Capacity Military Cord Covers

Whether you are in an air hanger or in a military automotive pool, you have one of those ongoing projects that runs equipment cables across halls, floors, or other areas with foot or even vehicle traffic. You risk damage to your military wiring and cables, your floor, and it creates a very real tripping hazard. Sure, you can duct-tape them to the floor, but what you really need is a high capacity cord cover. These tough plastic devices keep your cords and cables from getting damaged when they get stepped on or rolled over. They help save your floor and protect your valuable cables.

I need a good broadband solution.

Free Space Optics Broadband

If you need to communicate over long distances without using a cable network or a traditional wireless network, Free Space Optics is your answer. Laser technology carries voice, data, or video as far as 4 km at the rate of up to 2.5 Gbps. The system is secure; no additional security software is needed. Free Space Optics is easily upgradeable and the open interfaces can support equipment from a variety of vendors. Free space optics systems are unaffected by radio frequency interference or saturation.

What does mil spec stand for?

Military-Grade Wiring

Mil spec is an abbreviation of military specification and is the common term for electrical connectors built for military use. Mil spec wiring is different than other kinds because it has to be designed with extreme conditions in mind. Mil spec wires must be resistant to:

*High speeds
*Dirt and dust
*Explosive Shock
*Extreme temperatures
*Different kinds of flexing

How can I have access to multiple data and power jacks?

Maximizing Your Workspace's Power Supply

In cases where multiple data and voice jacks must be available, a communications and power sphere can be easily installed. A communications sphere can be fully customized to what kind of jacks are needed. It is only one half of a set, however. Once the initial communications sphere shell is installed, the power sphere is placed inside. The power sphere can be changed out, should different jacks be needed, without the shell being uninstalled. Also, the look of the communications and power sphere is optional. Various finishes are available, should aesthetics be an issue. With the two spheres, wires can be secured and organized easier, as there will be no need to route them throughout the room to other power sources.

How is a military fiber optic cable different from a regular one?

Military Fiber Optic Cable

Fiber optic cables are technically advanced and can send large amounts of information further and faster than other cables. However, military and industrial fiber optic cables are even more advanced. For the military, a fiber optic assembly must be extremely rugged and durable for tactical field use. The buffers fit tighter than regular cable assemblies, as they could otherwise be jostled loose during military use. A polyurethane jacket protects the cable from being crushed or damaged and it can also withstand a heavy pull. Designed for use in any terrain or weather conditions, a military fiber optic cable is built to last.

What kind of backup power is available for my network?

APC Uninterruptible Power Supply

APC is a leading manufacturer of uninterruptible power supplies. The APC Uninterruptible Power Supply provide backup power to IT networks and personal computers, should the building's main power go out. Although generators provide power once the main system goes down, it may take a few minutes for them to start running at full capacity. In the meantime, uninterruptible power supplies can fill in that space and ensure that the computers in the building never turn off unintentionally. APC provides a large selection of uninterruptible power supplies, ranging in size and capabilities for various industries.

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